Last updated 17 Feb, 2002

COCKPIT TUB

After almost six months of research I am finally confident to start construction.
Materials used:

  3 off  2400 x 1200 x 12mm MDf
  1 off  65mm x 42mm x 4.2 m hardwood
  1 off PVA wood glue
  50 off 10g x 50mm Woodscrews(Self drilling)
Cockpit Tub Sides.
For the sides I decided to use 12mm MDF. This will prove to be strong and rigid. The shape was marked up and cut with a jig saw.

Cockpit tub frame (front and back).
Hardwood was used for the cockpit frame which will hold the sides and floor. Hinges will at the front for the swinging hull frame.

Cockpit Tub floor.
The tub floor will have false bottom to allow cable runs between all sections of the cockpit.
Final sand.
PVA glue and wood screws are used to bond everything together. A light sand is done to ensure a good finish.
Route Holes. Reduce the weight of the MDF by routing holes which will provide access to electronic equipment.  

Center Console. Press fit and locked in place by the angle panel. This is important to provide access to the tub. Especially underneath the ejection seat.  

From the front. A view from the front shows the available space for the rudder pedals.
Inside the cockpit tub.A view from inside the cockpit tub shows the support legs for the ejection seat.
Raised cockpit floor.Floor raised for cable runs along the cockpit tub. All electronic equipment (server and workstation) will be on sliding rails.
View from the top.Ejection seat mounted without a floor or seat to show cockpit floor.
Ready to be painted.
Undercoat.Two coats of white Acrylic primer was painted and sanded for a smooth finish. 

Flat Grey.Using the original Right Aux Console panel a colour match was done at the local paint store to obtain the correct interior grey. 

The grey was painted inside and out for an even finish.
View from the front.
View from the side.
View from the back.
Great picture.Portability means access through doorways. This requires an F-16 replica cockpit at full scale to be made in three pieces and not have a greater length than 75 inches (1.903m).
In the hanger.

Pit finally in the office ready for the instrument panels.